LANE CONSTRUCTION
I-495 NEXT EXPRESS LANES
The I-495 NEXT project is a major infrastructure upgrade that extends the I-495 Express Lanes by 2.5 miles north toward the American Legion Bridge. As part of the region’s most high-profile transportation initiative, LANE Construction enlisted REMAC to execute critical demolition phases along the corridor, including work adjacent to live traffic, utilities, and active commuter rail.
CLIENT:
LOCATION:
YEAR STARTED:
YEAR COMPLETED:
SCOPE
CHALLENGES
SOLUTIONS
MATERIALS RECYCLED
FINAL OUTCOME
LANE Construction / WeBuild Group
Northern Virginia
2023
2025
1. Bridge and roadway demolition
2. Barrier and slab removal
3. Nighttime operations and staged demolition
4. Steel recovery and concrete recycling
Bridge removal over active lanes and adjacent to the WMATA Metro corridor required precision and zero tolerance for falling debris.
RemacUSA implemented controlled pumping and HEPA-filtered negative air systems. All debris was hand-bagged or wet-vacuumed under negative pressure to prevent airborne fiber release.
1. Reinforced steel separated and recycled through regional scrap facilities
2. Concrete loaded and shipped for crushing and reuse
3. Asphalt millings recovered for reuse in future paving
Our crews have demonstrated adaptability, speed, and strict adherence to VDOT, LANE, and project safety requirements.
The partnership continues through 2025, with REMAC contributing to the corridor’s phased buildout: supporting structure removals, material recovery, and contractor coordination for future stages.
STRUCTURAL DEMOLITION
Selective takedown of overpasses, retaining walls, median barriers, and concrete roadway segments using excavators equipped with hydraulic breakers and shears.
PHASED NIGHT WORK
Demolition scheduled during overnight highway shutdowns to minimize disruption and comply with VDOT safety protocols. All debris was staged and removed before morning traffic resumed.
STEEL AND CONCRETE PROCESSING
Steel rebar was cut and bundled on-site. Concrete slabs were broken, sized, and loaded for off-site crushing and recycling.
TRAFFIC CONTROL COORDINATION
Close coordination with LANE Construction, VDOT, and subcontractors to ensure compliant lane closures, flagging, and shift staging.
SAFETY ISN’T JUST A PRIORITY.
IT’S OUR STANDARD
We are committed to protecting our people, our communities, and the environment through every phase of every project.